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ANIMAL FEED FROM BAGASSE

Capacity 100MT/Day Plant and Machinery cost 143.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 29.86 %
Break Even Point (BEP) 57.18 % TCI 477.00 Lakhs
Cost of Project 477.00Lakhs

Description:

The principal feed resources for animal consumption in the country are crop residues like straws of wheat, rice and other cereals and stovers, which are very poor in feed value. Even these are in short supply. These are supplemented to some extent by relatively better quality fodders like cultivated leguminous and non-leguminous fodder grasses and concentrates. The latter are formulated largely from agro-industrial by-product and forest wastes and small quantities of low-grade cereals with the present stock of feed and fodder resources available in the country, it is well impossible to meet the nutrient requirements of even the present day low-producing cattle and buffaloes. Such a situation is bound to aggravate difficulties in the feeding of better producing livestock such as cross bred lows in exploiting their full genetic potentiality for early growth, better reproduction and higher milk production. Livestock in the country, therefore, suffer widely from insufficient supply of nutrients. The unconventional agro-industrial by products and forest wastes may find a greater use as livestock feeds in coming years. The nutritive value of tropical feeds and fodder is lower than those grown in temperate region. This situation does not allow cows to consume maximum amount feeds, nor to get feeds of minimum allowable digestibility. It is not possible to anticipate any remarkable improvement in the feed situation in the near future and also in the supply of high digestible ingredients like worse grains. The digestibility of feed for meeting nutrient requirements of the cattle must bear relation to its intake capacity.In order that a cow with high milk yielding potential, which this country is looking forward to have in large numbers, produce milk to their inherited capacity, it will be necessary to provide adequate and balanced nutrition that should include high quality fodder and concentrates, mostly originating from agro industrial by products and wastes. The poor quality fodders like straws and stovers when chopped and fortified with urea, molasses and mineral mixture, improve in nutritive value and capatability. Such practice should be followed to maximize the utilization of valuable fodder resources. It is also necessary to preserve good quality forage as hay or silage to provide for feed during the lean periods. With the availability of food quality fodder and some feed concentrate to supplement the ration in meeting the various nutrient requirements, the milk production will certainly go higher even with the existing cattle and buffalo population. USES AND APPLICATION Those for calves before their rumers start to function effectively. Those for cattle with functioning rumers. The first type of feeds are similar in composition to pig creep and starter feeds and must be low in fibre and contains all the nutrients necessary for growth with the exception of those in the mother's milk which they may also receive.The second types of feeds are those designed to supplement the bassal ration of roughage normally fed to cattle with functioning rumers. This supplementation may be necessary to supply additional nutrient for growth, maintenance milk production pregnancy of fettering and suitable feeds are formulated for the various purposes. As ruminance can synthesize their essential amino acid and can digest cellulosic fibre protein is normally supplied as the more fibrous oilseed residues e.g. coconut, cottonseed and ground nut cake. It is also not necessary to add vitamin supplement but 5% of minerals are normally included.A typical concentrate feed for milk production (dairy feed) designed for feeding as a supplements to a ration of dry roughage might include 95% of cereals and cereal by products, 40% of oil cake, 5 % of grass meal to provide vitamin A. and would contain no dried grass and less oil cake. Ruminants are above the synthesize protein from more protein nitrogen and it is now common practice to replace part of the protein supplied as oil cake by the additions of urea. MARKET SURVEY Cattle feed is a peculiar product consumed mainly by cattle owners of rural area. Animal industrial enterprises in all area and so, the market for cattle feed is very scattered.The consumers are living by and large in poverty and so they have hardly enough finances to spare for cattle feed. Yet cattles are the only source of earring in many cases and to increase their own earning they try to spend upon cattles as much as possible. Unawareness about the product and its importance should also be looked after. The benefits of this scientifically prepared cattle feed over traditional feed has become as popular as they should be. The problem is much of replacing unscientific feeding system with scientific feed. India has the largest cattle, buffalo and goat population according to latest census. There are about 200 million cattle, 50 million buffaloes and 90 million goats in the country. About one sixth of the cattle, about half of buffalo and one fifth of goat population in world are in India. Animal husbandry plays an important role in the national life and accounts for about 10% of the national income. In particular the contributor of the cattle and buffalo to the economy is considerable. They are the main source of drought power in agricultural operations and rural transportation they provide essential, foods like milk and meal. PRESENT MANUFACTURERS Advanced Bio-Agro Tech Ltd. Advanced Enzyme Technologies Ltd. Agribiotech Industries Ltd. Agro Tech India Ltd. Allana Cold Storage Ltd. Amrit Feeds Ltd. Andhra Sugars Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Anupam Extractions Ltd. Arambagh Hatcheries Ltd. Aries Agro Ltd. Aries Marketing Ltd. Bala Industries & Entertainment Pvt. Ltd. Balaji Foods & Feeds Ltd. Baramati Agro Ltd. Brooke Bond Lipton India Ltd. C & M Farming Ltd. C P Aquaculture (India) Pvt. Ltd. Damania Pharma Ltd. Dhanalaxmi Roto Spinners Ltd. Gajanan Extraction Ltd. Genomics Biotech Ltd. Godrej Agrovet Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Haryana Agro Inds. Corpn. Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Indo Euro Indchem Ltd. Induss Food Products & Equipment Ltd. Intercorp Biotech Ltd. Japfa Comfeed India Pvt. Ltd. Jupiter Biotech Ltd. Kapila Krishi Udyog Ltd. Kerala Feeds Ltd. Khandesh Extraction Ltd. Kirti Dal Mills Ltd. Kumar Food Inds. Ltd. Kwality Dairy (India) Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Laxmi Starch Ltd. Lipton India Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Maheshwari Solvent Extraction Ltd. Mapro Industries Ltd. Nova Chemie (India) Ltd. Origin Agrostar Ltd. Parakh Foods Ltd. Piccadily Agro Inds. Ltd. Pioneer Feeds & Poultry Products Pvt. Ltd. Pranav Agro Inds. Ltd. Prima Agro Ltd. Puri Oil Mills Ltd. Rainbow Agri Inds. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Sakthi Beverages Ltd. Schreiber Dynamix Dairies Ltd. Shalimar Pellet Feeds Ltd. Snam Vijaya Feeds Ltd. Sona Oil & Chemical Inds. Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Suguna Foods Ltd. Suguna Poultry Products Ltd. Superhouse Ltd. Swastika Feeds Ltd. Tara Health Foods Ltd. Tata Oil Mills Co. Ltd. Tinna Oils & Chemicals Ltd. Utkal Feeds Pvt. Ltd. Vegepro Foods & Feeds Ltd. Venky'S (India) Ltd. Venky'S (India) Ltd. [Erstwhile] Vijay Agro Products Pvt. Ltd. Zeus Biotech Ltd.

Animal Feed from Bagasse

Capacity 30,000 MT/Annum Plant and Machinery cost 222.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 26.00 %
Break Even Point (BEP) 48.00 % TCI 1070.00 Lakhs
Cost of Project 1070.00Lakhs

Description:

The increase in population and rapid growth in world economies will lead to an enormous increase in demand for animal products, a large part of which will be from developing countries. Future hopes of feeding the millions and safeguarding their food security will depend on the enhanced and efficient utilization of alternative feed resources that cannot be used as food for humans. In addition, a large area of land in the world is degraded, barren or marginal and the amount is increasing every year. This also calls for identification and introduction of new and lesser known plants capable of growing in poor soils, which can play a vital role in the control of soil erosion in addition to providing food and feed. Application of agro-industrial by-products in bioprocesses may serve a dual role in providing alternative substrates, and help to reduce environmental pollution that their disposal may otherwise cause. Bioconversion of fibrous materials by solid-state fermentation (SSF) has received increasing interest in producing animal feeds due to its lower energy requirement, low effluent generation, and direct applicability of the fermented products for feeding and partly because of environmental concerns regarding the disposal of solid wastes. Sugarcane bagasse is a fibrous residue of sugarcane stalks left over after the crushing and extraction of the juice. Bagasse with its low ash (2.4%) content offers numerous advantages in comparison to other crop residues such as rice straw and wheat straw which have 17.5 and 11.0% ash contents respectively, for usage in bioconversion processes using microbial cultures. In addition, bagasse can be considered as a rich solar energy reservoir due to its high yields (about 80 t/ha in comparison to about 1, 2 and 20 t/ha for wheat, other grasses and trees, respectively) and annual regeneration capacity. One potential use of the bagasse is as a feedstuff for domestic ruminants. Sugarcane bagasse is a fibrous residue of sugarcane stalks left over after the crushing and extraction of the juice. Bagasse with its low ash (2.4%) content offers numerous advantages in comparison to other crop residues such as rice straw and wheat straw which have 17.5 and 11.0% ash contents respectively, for usage in bioconversion processes using microbial cultures. In addition, bagasse can be considered as a rich solar energy reservoir due to its high yields (about 80 t/ha in comparison to about 1, 2 and 20 t/ha for wheat, other grasses and trees, respectively) and annual regeneration capacity. Although some commercial uses for the surplus bagasse have been developed, its accumulation causes a serious waste problem for the sugar industry. Several researchers reported that the use of a direct fed microbial such as A. oryzae increased DM digestibility of high concentrate diets through enhanced fiber digestion as well as DM intake of TMR or silage and milk production. More recently, it has been suggested that the A. awamori not only induces a degradation of shochu distillery by-product with wheat bran and the conversion of the mixture into animal feed, but also improves fiber digestibility to some degree when adding 5 to 20% of the fermented feed to formula feed for beef cattle Kagoshima, Japan. Market Survey The demand for food of animal origin is increasing in India due to economic growth, population growth and urbanisation, which in turn means greater use of cereals and oilseeds for animal feed. This is a trend in most developing countries. India is going through a livestock revolution. In the past two decades the increase in demand were coped mainly by expanding livestock population. However, declining land areas per agricultural population forces India to intensify livestock production. Today, we are faced with an extraordinary set of challenges of increasing food production of animal origin with all the other limitations like land, water, weather etc and the question is how would we meet these demands. We also have another challenge that the food we produce has to be highly cost efficient to make it more sustainable. There animal husbandry is divided into three major industries: India has one of the largest populations of cattle in the world and ranks number one in milk production. The country produces about 80 million tons of milk per annum with an annual per capita consumption of 240 g/day. The dairy industry is spread across the whole country and it is growing at an annual growth rate of 5%. Milk is from cows or buffaloes and the buffalo breeds produce milk with a fat content of 7 to 8% compared to cow's milk, which has a fat content of 4%. Most of the feed comes from grazing although a small portion of concentrate feed containing various feed additives for enhancing milk production is being given to cattle. Most of the feed manufacturers in India make both poultry as well as cattle feed. The demand for usage of cattle feed will grow if the feed is economically viable. The challenge is to make a nutritionally competent feed using low-grade fibrous crop residues, which are mainly by products from other industries along with feed additives. Cattle feeding practices are very traditional. Farmers choose their own ingredients and prepare their own formulations. The productivity of cattle is very low because of poor genetic makeup and so there is a limitation of using high quality feed. About 10% of the cattle herd is of the cross bred varieties but this is slowly increasing and more and more crossbred population of either Jersey or Holstein-Friesian are coming into existence. In the coming years pure bred varieties also could increase. In the past several decades, marked changes in livestock production have paralleled shifts in farm animal feed formulation. Bolstered by spikes in feed prices and increasing demand from downstream farm supplies wholesalers, the Farm Animal Food Production industry's revenue has increased at an annualized rate of 3.7% to $31.7 billion during the past five years. Global population growth and expansion of developing economies have further boosted demand for meat, requiring greater supply of feeds to match growing production. Despite a decline in per capita meat consumption in the United States, demand for farm animal feed was maintained by downstream industries, such as dairy farms. Consequently, industry revenue is expected to rise another 1.5% during 2012.... Purchase to read more Asia is expected to hold nearly 29% of the animal feed additives market by 2016.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

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Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

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·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

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Ø  Infrastructure and Utilities

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·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR